Your experience may vary. Granted, cool, dry compressed air is better for downstream applications, but after-coolers are themselves expensive, and use expensive energy typically. If the pump is fine, if the line to the tank is fine, if the tank check valve is fine, if there are no mechanical impediments to stop the pump with low pressure in the tank, then its pretty much got to be a problem with the motor. ABAC Compressor problem | Power Equipment Forum Adding a larger regulator shouldnt be an issue. A soap solution 1 part liquid dish soap to 10 parts water, brushed onto areas and fittings, should help pinpoint it. Every detail at your fingertips! The ABAC Group is in the only manufacturer world-wide that is present in all three market segments (consumer, professional and industrial). Disassemble check valve assembly, clean or replace faulty parts. Drained the tank. you can see how the full knob turns together and if turned fully it detaches. because I wanted to see what I was working with first.She runs great until around 45 psi then it bogs down. These compressors are 30% more efficient than pistol compressors, have silent operation with less vibration, and have a longer life. You will no, unless you want a load test on the motor first, want to dump all the air and open up the head of the pump and have a look at the valves. it runs and is pushing in the feed line but the pressure will not go past 70psi. Knock occurs while compressor is loading. Amazon and the Amazon logo are trademarks of Amazon.com, Inc or its affiliates. We also service and install compressed air systems, any problems please contact me personally on 01582 495151 thank you paul alexander. 120 pages. Wondering my motor starting to die? Zach, your post was moved to this page. On closer inspection the oil in that motor was really dirty so I drained it out. ABAC is a leading compressed air solutions company, providing the best compressors to fulfil even the most demanding needs. Help please. Are you suggesting I tear open the head of the compressor and inspect the valves? I need to know the positions these need to be in. You are referring to an air compressor motor, yes? I have an old Emglo electric wheelbarrow type compressor. English. This is for now. Compressor Spares -Service Kits - Air Compressors Direct Supplies UK Motor and compressor runfine but no air into tank but can feel air escaping from underneath tank as it runs. Then let the vertical aftercooler do its job.2) If its okay to used a water trap/air regulator at the compressor tank, will I damage the water trap/air regulator from the compressed air heat?3) air compressor system is being used for spray painting. . I have a 80 gal Dewalt 240 v 5 rhp (. 4. We have an industrial air compressor that we use in several areas of the shop. Robassomero, Torino As to the bogging down, Id check the capacitor if it were me. I did try to use new start capacitor and motor still was unable to start. "@context": "http://schema.org", My hausen cambell compressor has 2 tanks when air presure drop to a certain level the motor want kick back on. Please update the thread with more information. Thank you for your complete reply. I have a Kobalt 99007 air compressor and the tires wont hold air. I then screwed the unloader tube back on the unloader valve while the compressor was running and the motor was able to get the tank back to 125 PSI. ABAC 1129740357 Wall-Mounted Air Compressor Instruction Manual Is there an issue with the line that could cause multiple air guns (including a brand new 300$ panther adhesive gun) to leak glue? Receiver does not hold pressure when compressor shuts off. Did that solve it? For the 1/2 air hoses run up to the ground floor out the wall to mounted 1/2inch water trap and 1/2inch regulator movable mounting board bracket station I made up. Thank you! Help needed Set up for Installing new air compressor piping system.Components used: 1) Air compressor 2019 Ingersoll Rand vertical 80 gallon two stage, 5hp 230v. Im no expert on glue guns. 09 Abac belt driven valves plates and gaskets replacement The muffler keeps getting filled with gasoline,why would that be? When choosing an oil-free air compressor, missing or failed maintenance is not a problem anymore and, on top of that, the costs reduction is accomplished daily. To continue visiting our website, please choose one of the following supported browsers. No, I would not put a regulator there if it were my setup. 33 Legion St Maywood, IL 60153 1 (773) 523-8200 Air Compressors Condor Technologies Products Vacuum Pumps AirEnd Parts & Accessories Lubricant, Oil, Coolant Rebuilt Air Compressors Surplus Parts Air Compressor Filters English. That suggests a pump head overheat to me. It works pretty good for the set up being that small. Motor turned on ok from 0 PSI and pumped to 125PSI. 118 Pages. Level compressor so that all feet touch the floor before tightening down. Learn everything about your product thanks to the technical manual. Add a new gasket and reassemble the head. In fact, they refer to the more than 300 distributors in more than 100 countries that represent Abac compressors.if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'fix_my_compressor_com-medrectangle-3','ezslot_3',815,'0','0'])};__ez_fad_position('div-gpt-ad-fix_my_compressor_com-medrectangle-3-0'); Abac offers a range of piston (reciprocating) air compressors, some with direct drive, and both single and two stage designs. Check for bent. Even though a lot of manuals are already available the page is updated constantly, check this page for new documents every now and then. How you plumb it, or plug ports into it, is entirely up to what you need to add to the tank. It just is struggling to build pressure. I dont see where you identified the make and model of compressor Ramon, unless I missed it? Compressor will not start / will not stop run issues, compressor has air coming out of the intake filter, compressor shuts off and all the air leaks out, air keeps leaking out of the pressure relief valve, air compressor cycles on and off all the time, compressor trips the breaker when restarting, compressor will not restart when air is used, new pressure switch and still the compressor wont stop, the lights dim when the air compressor starts, compressor trips breaker on pressure drop, how to find a replacement compressor capacitor, air keeps escaping from the oil fill plug. ABAC Compressor Servicing & Repair - Maxair Air Compressor Services What might the problem with my compressor be? Bleed tank! Have tried getting pliers, needle nose vice grips, screw driver, even drilled hole through hub cap to solid axle trying to weaken the integrity of it. Improve ventilation or relocate compressor. I am adding an after cooler and was thinking about up sizing the line from the head from 3/8 compression tube to a 1/2 compression copper tube to the tank. Abac Compressors - Total Air Supplies Well, since its a Clarke, can they not help you find service? There are a couple of small pipes coming off the piston head, looks like on top of the inlet valve side of the pistons, they are broken off and do not connect anywhere. Hello Robert. The rings on my compressor have gone bad resulting in a tan oil/moisture mix when I drain my tank. The pistons are moving up and down and compress the air from atmospheric pressure up to full tank pressure. Submissions to the Q&A section have been disabled for the time being. The bleeder line on the head stay the sameAnd goes back to the air regulator pressure switch release. I just feel like I dont know enough about compressors and the manual is vague, so just thought I had something set up wrong. There is a check valve in the top of the tank in between the pump and the motor. Not sure what else to do? I replaced the check valve, unloader valve, and the air compressor switch with new parts. Would this tube size tube hurt the pump taking too much compressed air out of the pump too fast. Page 31 Drain oil, refill with oil of proper viscosity. Thank you. What would be the cause? i accidentally locked my brand new oilless air compressor regulator knob how can i unlock? Can I Use an Air Compressor as a Pressure Washer? Using it with high speed carving tool, Vortex F5. Loose pulley, flywheel, belt, belt guard, cooler, clamps or accessories. Fix-My-Compressor.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. ABAC | Air Compressor Blocks | Airpower Sure Steven. I have 1.7 hp,33gal it will fill up one time and will not start for 3hours . Downloaded or not, I dont see any video, Shamma. The correct maintenance is paramount to this perspective. http://fix-my-compressor.com/when-an-air-compressor-runs-and-runs/, https://www.clarkeinternational.com/pages/clarke-service-support, Air Coming Out the Intake Filter on Air Compressor? The motor is a 208-230 volt 22 amp and the part number is marked as 7-186372-01. Anytime. The flowing of air down the lines will eventually drive debris ahead of it and out the end. Removed belt & motor runs in ccw direction from output shaft end like its supposed to.. So continuity was checked through each wire & terminal, through the disconnect switch terminals & the pressure switch. What are you looking for when it comes to maintain and repair your air compressor? Turn on power, check fuse, breaker, or motor overload. Good luck. Motor will eventually get the compressor to about 110 PSI and then slow down, strain, and stop. Im kind of lost at what it could be. Some assistance would be much appreciated.Dave DeSantis. It will run and build to about 40 psi then it acts like the pump is locking up then kicks back in then slows down again and will eventually kick the breaker on the electric motor. Pump stops for second, motor stops turning more info please? These link to the most popular products in that category, ABAC Dealer in UAE - Adex International | +971 55 577 5434 ABAC Genesis Air Compressors Here are the brilliant GENESIS ABAC compressors. It has a pressure release valve in each head where some higher end pumps would have unloaders (I believe). First step nothing should be coming out of the intake port. When performance issues arise with an air compressor, the problem can often be traced to heating issues. As to how to plumb the pressure switch, depends on what type. Always use ORIGINAL PART as replacement spare parts to ensure long life . Are you using this compressor for business.. perhaps for painting? Tighten the bolts on the air compressor. I was given a compressor that was purchased at Sears around 2010-2012, but the owner switched the parts to a different tank so I dont have a model # to search for parts. Ive now put the belt back on and now I get a brrrr noise and it trips the thermal overload. It has no check valve and the main compressed air outlet from the pump goes straight into the tank. Bleed tank! We also service and install compressed air systems, any problems please contact me personally on 01582 495151 thank you paul alexander. As far as the fittings go, as long as they fit, and they dont leak, any will do. In the meantime, please. In regards to more testing, this afternoon I tired various combinations of running the motor with air, without air, with the high pressure line connected/unconnected, as well as low pressure line connected/unconnected. Brand new when I got it but never used it. Turned it back off. ABAC Products - CompressorPros LLC $ 119 Compressed Air Basics. Everything sounds good in the motor. And if you have a tip for another compressor user? Hey I am just trying to change out our tires and my husband ended up hitting the tire on the inside until the cap thing flew off and we got the tire off. Motor is fine, but slows down as tank pressure builds. Replacement ABAC American Air Compressor Parts Call us for pricing on Air Compressors, Lubricants and Parts! Safety relief valve not functioning properly. Well howdy, Pontiac976. I recently acquired a new to me vintage Kellogg American B321 compressor. ABAC compressors official 5 star distributor, of all ABAC and ALUP compressor and products, suppling mainland England. Attached at end of copper piping run.Question:1) Am i making a mistake by installing a combination water trap/air regulator at the compressor tank? 3. Rather than that, use an inexpensive blow gun to vent air from the lines until the air flows clear. Replaced the belt. Before tackling that, pull the tank check valve and ensure that it is not blocked in any way, will you? Theyll likely be able to make one for your from soft copper tubing. Specs to comply need to be 1 horsepower, meet rate of 3 scfm @ 40 psi. Thats a sign that the intake valve is broken. If you have the old one, and even if you dont, when times permit, take it to a good, industrial plumbing supply house. I noticed the belt was starting to crack so replaced it and adjusted the tension so that is has about 1/2 of deflection at the midpoint. I also removed the valve assembly and dissassembled and rebuilt that. Bit hard to answer that Bill without knowing if we are talking about one of their piston type or rotary screw type compressors, the latter being a bit more complex, yes? In one area we us it to spray solvent based adhesive. Full ABAC Catalogue. The better your problem and question is described, the easier it is for other Abac A29B 90 CM3 owners to provide you with a good answer. All ABAC catalogs and technical brochures - DirectIndustry Tried both a new run and start capacitor and did not change. On start up it runs for a few seconds and trips the thermal overload. I run beads on the insides of the aluminum C channels to fill in any high spot off the shroud so it sit tight. I saw a modification where someone had this same compressor and changed the regulator to an 80cfm @100psi. In fact, air compressor overheating is one of the most common causes of failure, even. Perhaps, as a comment here (click on the camera icon to upload photos) you can add a photo or two of your compressor? Maxair has been offering an unmatchable quality of service for decades, both repairing and maintaining air compressors from ABAC and other brands alike. Yes, youre quite correct that typically the line from the pump head enters the tank through a fitting with a tank check valve. Please leave a comment on the appropriate page or for the appropriate comment to help others and to pay it forward. does my compressor need a new pressure switch? The issue sounds like its power related for sure. Abac A29B 90 CM3 . However, if the air becomes too hot for the compressor to handle, something is indeed wrong with the machineTime stamps:0:00 How to prevent an air compressor from overheating2:02 Causes of Air compressor to Overheat1:25 Low Suction Pressure2:50 Faulty Metering Devices3:07 Excess Discharge Pressure3:56 Inadequate Cooler Space4:34 Inadequate Room for Compressor to Properly Vent5:15 Compressor Parts are old or Clogged5:55 Frequency of Use6:32 Ambient temperature7:02 Eroded Oil8:07 Thermal Valve8:50 Type of Air Compressor#Compressor #Overheating#P\u0026HS04Playlist of Pneumatic and Hydraulic Systems:https://www.youtube.com/playlist?listOther Videos:Pneumatic Systems | Introduction | Pneumatic machines | Applications | Features:https://www.youtube.com/watch?v=S_WJ-Components of a Pneumatic System/ Five most common Elements of a Pneumatic Machinehttps://youtu.be/2AhFJoxuk6ETypes of Air Compressors | Reciprocating, Compound, Rotary Screw, Rotary Vane, Scroll, turbo, etchttps://youtu.be/v6K3kIP1aH4Share this videohttps://youtu.be/qPvvwbxg3yw At around 50 psi I turned it off as it was sounding rough. Still blew fuses. ABAC | sku: 8090303812. Air Compressor Will Not Build Pressure Troubleshooting, Compressor Wont Re-start When Air Is Used. If so, do you drain the tank to get rid of condensed water? ABAC ABC5-2380V 5 HP 208-230 Volt Three Phase Two Stage Cast Iron 80 Gallon Compressor . 3. In fact, air compressor overheating is one of the most common causes of failure, even with compressors that might otherwise last for many additional years. Checked all drain connections, tank plugs on each end, compressor discharge tubing connections at the head and tank, pressure switch unloader tubing at head and switch, both gauges, regulator discharge hose connection.Once the tank was up to pressure and stopped, I loosened the tubing connection from the head to the tank and soaped at the loose head fitting, no bubbles anywhere. Move the compressor if at all possible and let us know as a comment what happened if you would. Even though a lot of manuals are already available the page is updated constantly, check this page for new documents every now and then. Got a problem with a specific brand of compressor? I fear Im not understanding the question. Thanks in advance for any help. There are many pages linked below, each addressing many of the issues compressor owners may encounter with their compressor. Take it back for one that works as it is supposed to, then. I have a NorthStar (25653) 20gal compressor and want to use it with a pressure blaster. When I run my craftsman 60 gallon compressor smoke starts coming out of the intake port once it warms up. That will need fixing first and then, if it persists, why you have smoke being generated at all? I took your suggestion and purchased a water-trap to replace the water-trap regulator combo I originally installed at the air compressor tank. Clean cooling surfaces of cylinder, intercooler and discharge tube. This is as far as I have gotten as I cant seem to find anybody in the UK the will service it. Abac offers a range of piston (reciprocating) air compressors, some with direct drive, and both single and two stage designs. When the tank had no air, I started the compressor. Abac compressors offer compressed Air. I have changed the electric motor. .. Its flapper valve got broken, same as the one i changed. If so, I cannot understand why there would be need for a check valve up near the pump head. I put a plug in the 1/8tapped hole at the top side to seal it as I will not need it.I upped the 3/8 aluminum head tube to copper to 1/2 to the cooler check valve. It has a hard time building pressure. Hello. Hope that makes sense. If you have a question about an Abac Air Compressor, thats the logical first place to start. Since you should, normally, drain the tank of air regularly, this will purge the tank in time as well as voiding new water / crud build up. I know of no air intake on a normal compressor motor, though they often have grills to allow air to circulate. The most popular are: Abac A29B 90 CM3 The first thing Im puzzled about is why an after-cooler? Provided below is a general list of common air compressor problems, and a few quick fixes that may help solve your dilemma. I have new motor and air compressor. It doesnt show in the photo that I can see. i need a solution how to unlock the regulator knob back to its position as it says on the knob to push to lock so i tried to pull to unlock but with no luck, i didnt even use my air compressor yet i was figuring out how to use it and i accidentally locked it, Im not sure if working with it while locked is ok i dont want to do another mistake, i attached 2 videos 1 explaining my knob how i cannot move the black knob separately from the red ring and the second video explains how it was before locking. As an Amazon affiliate, we earn from qualifying purchases. 1. Filter by. As the volume decreases the pressure increases. Anything new about the power supply to the compressor? "logo": "https://www.abacaircompressors.com/etc.clientlibs/settings/wcm/designs/abac/clientlib-preloaded/resources/img/png/logo.png" Whats here on air compressor problems and fixes? Please check out the two I added. Refrigeration Air Dryers. They said nothing was wrong with the motor. Air in tank (as little as 20 PSI), high and low pressure lines connected-> motor will start, strain, and then stop, 3. as currently i only can rotate till the knob is detached however before accidentally locking it the black knob was rotating separately from the red ring but now it doesnt move, the whole thing just detaches when i rotate. DO NOT POSITION WEIGHTS/OBJECTS ON THE COMPRESSOR (VASES OF FLOWERS, ETC.) The duty cycle is supposed to be an hour steady use. (Post was moved to this location.). Yes that will be true. Rather than having to manually drain all of those valves, why not gang them all to a single valve to be left open unless necessary to close it and one single electronic auto drain that will cycle as needed and drain air and water for a few seconds or so each cycle? I want to replace with solid tires but cant seem to get the hubcaps off. If put a in line 1/2 check valve before the cooler this may cut down the line length for the loader speed up the pressure release to the head. It releases the pressure on the head and the line seam to let more of the air in the head to the tank get in the tank,( as it seem to be a smaller amount let off to waste. since the time of writing my original post, i disassembled all the air lines from the pump to the inlet of the receiver and I found a lot of black gunk, I cleaned it all up and polished the parts with a wire wheel on my bench grinder. As an Amazon affiliate, we earn from qualifying purchases. The next would be the stock built small REG. You are now on the rotary screw compressor page, but there's also the reciprocating (piston) compressor page and the portable (diesel) compressor page. Hi! Please refer to photos. Sealey Air Compressor Troubleshooting - YouTube Cant find any drawings on the net to help. I suspect air is coming out of your intake port from start up, but once the pump head heats up, thats warming / heating the lube oil, and thats offgassing smoke thats now visible. Turned on the motor and it was straining and unable to turn the compressor. Hi This morning I was able to get the motor to pump to 125 PSI and have the pressure valve cut out. Air compressors sometimes have duty cycles. Water entering oil reservoir due to compressor operating in high humidity environment. The behavior is that dialing down or up doesnt change the air output psi (the gauge shows a constant approximately 100psi reading until using something connected to the hose and in-use the pressure will drop but return to 100psi). Please see the page on this site about air compressor motor capacitors and how to test them. Perhaps you might add that information as a comment, and also please upload at least one photo of your compressor so we can see it. No not using extension cord. "@type": "Organization", Not 100% sure how to go about fitting the pressure switch and unload valve as the other 2 holes are set as a T type fitting. I would think that a 3 HP compressor may be border line portable. 6 hp) motor. Air in tank, high pressure line connected, low pressure line disconnected-> motor will start, strain, and then stop, 4. My goal is to share knowledge about industrial air compressors and compressed air systems: to make compressed air understandable for everyone! Try to determine if there are any mechanical impediments. Motor turned on no problem. Youve taken the check valve out of the equation by replacing it. I have a new California Air tankless compressor. Hi Curtis. Provided below is a general list of common air compressor problems, and a few quick fixes that may help solve your dilemma. 4. can I plug the air line that goes to the pressure switch? How old? Also, please add in your comment the make and model, how old it is, and if you can upload a photo or two, that would help. It sounds like your air demand for the carving tool exceeds the capability of the compressor to provide sufficient air for the period you need it without allowing it to cool. tested at 200PSI and 1/2NPT fittings no hardware included. Please check that out and advise. 3/8 Npt to 1/2inch coupler H style industrial (these are the highest flow of the Industrial) by Milton. Disassemble check valve assembly, clean or. HiBeen reading with great hope but cant find a direct answer to my issue. Whether they are new or have been in use for years every air compressor will one day have air compressor problems, and fixes to resolve those problems. So what causes the compressor to overheat? 2. The air after two or three in heat day back to back the top in line hot enough to burn you but at the bottom you can hold it no problem pretty cold. GENESIS Rotary screw compressors. Stay oil-free. That sure helps. I drained the air, did the same test and realized it was bogging at closer to 40 psi. Heres where you can find the answer or post your own question about that brand if no answer if desired! I thought so too so I got replacements. My compressor starts and runs for about a minute then it sounds like its seizing getting slower and then stops, if i then drain down the air its runs normal again for a minute then does the same again. Then, in time, once that all was voided, most of the oil and crud would be gone and I would shut the tank drain again. Yes, heat will build up, but thats a pretty big tank, and I doubt it would build up enough heat from the air to damage a filter. Sounds like it could be a capacitor problem. Id have full air flow to the point of use, and then add regulator there. Quote:You sure seem to be pretty knowledgeable about compressors. Then search via the search box and the model to find your manual. My first thought was that was the motor capacitor failing, but if a change in motors did not resolve the issue, I would look now to the valve plate in the cylinder head to be a likely candidate. Quote:The first thing Im puzzled about is why an after-cooler? OK, dont sweat that. Bought it new about 7 years ago. I have a Porter Cable 24 Gallon from Tractor Supply. i found some dirty water in the tank and drain it.any help would be appreciated.thank you. 9. One of the huge benefits of dealing with a professional company is their support. manual Abac A29B 90 CM3 . In stock form it only puts out 5.0cfm @90psi and 6.0cfm @40psi. Took the top off the head and the valve plate parted and the flapper plates scattered around the floor. That being the case, move it so that the plug from the compressor reaches a wall plug as close to the power panel as possible, preferably a plug with no other appliances using power from that same line. If its right is another issue. Youll want to pull the compressor pump and motor cover and check out the direct drive shaft to ensure that its not broken or come unlinked some how. Reset mechanism cuts out repeatedly; fuses of proper size blow. And why, when your Campbell Hausfeld tank pressure drops to the normal cut in point would you not want it to start again? You sure seem to be pretty knowledgeable about compressors. at about 20lbs the motor over heats. Cant much help without knowing the make and model, the normal cut in pressure and the normal cut out pressure. https://www.clarkeinternational.com/pages/clarke-service-supportIs the cylinder thats getting so hot pumping air into the second cylinder, or does it pump into the tank? Really, its the buildup of the air pressure in the tank that develops as the compressor pump dumps more and more into the tank that you want to be concerned about, and that will not be negatively affected by the size of the tube as far as Im concerned.